Yamaha kodiak 400 atv manual




















It also contains complete part removal, disassembly, inspection, cleaning, assembly and installation procedures. Also included are photographs of the components being serviced, diagrams and exploded views. A Yamaha Kodiak repair manual is a digital book of repair instructions. A PDF is a file format providing images of text and graphics that looks like a printed book you'd obtain in a book store. A downloadable Kodiak repair manual can be transmitted to your computer, tablet or smart phone in seconds.

I need diagram of disassembled rear differential for Yamaha kodiak If this should happen, remove the battery and recharge it. See page for details. Page Throttle Lever Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause.

Correct the problem before riding the ATV. Consult a Yamaha dealer if you 1. Turning in the ad- er and throttle. Pull it toward the handlebar to ap- ply the front brake. Brake pedal 1. Front brake lever EBU Rear brake pedal and lever The brake pedal is located on the right side of the machine and the brake lever is located on the left handlebar. Page Drive Select Lever EBU EBU Drive select lever Recoil starter The drive select lever is used to shift your ma- Firmly grasp the handle and pull slightly until chine into the forward, neutral and reverse po- engagement can be felt.

Then pull forcefully, sitions. Starting the engine without shifting into the neutral position. The fuel cock has three positions. OFF: With the lever in this position fuel will not flow. Always turn the lever to this position when the engine is not running. A separate starter circuit supplies this mixture.

Move in direction a to turn on the starter choke. Move in direction b to turn off the starter choke. Page Seat EBU Seat To install the seat, insert the projections on To remove the seat, pull the seat lock lever the front of the seat into the seat holders and upward and pull up the seat at the rear. NOTE: Make sure that the seat is securely fitted. If they Maximum load limit: 80 kg lb must be stored, wrap them in appropriate cushion material.

Page Front Shock Absorber Adjustment Front shock absorber adjustment A special wrench can be obtained at a The spring preload can be adjusted to suit the Yamaha dealer to make this adjustment. Adjust the spring preload as follows.

Standard position: 2 To increase the spring preload, turn the ad- justing ring in direction a. Page Rear Shock Absorber Adjustment Rear shock absorber adjustment A special wrench can be obtained at a The spring preload can be adjusted to suit the Yamaha dealer to make this adjustment.

Adjust the spring preload as follows: Standard position: 2 To increase the spring preload, turn the ad- justing ring in direction a. Page 44 1. If not, use it to make sure the ATV is in safe op- have a Yamaha dealer inspect them. Always follow the inspection and main Page 47 Yamaha dealer check for for wear. See page Page Fuel EBU Fuel Your Yamaha engine has been designed to Make sure there is sufficient gasoline in the use regular unleaded gasoline with a pump tank.

Page 49 Fuel can spill, which can cause a fire hol containing methanol is not recommended and severe injury. Fuel expands when it by Yamaha because it may cause fuel system heats up. If the fuel tank is overfilled, damage or vehicle performance problems. Add oil as necessary. See pages — for details. The coolant lev- Removing the radiator cap when the en- el will vary with engine temperature.

The gine and radiator are still hot. Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque. Page Tires The following are minimums: 1. The tires listed below have been ap- Front 22 kPa 0. Rear 22 kPa 0. Other tire combina- tions are not recommended.

Page 55 4. Use no more than the following pressures when seating the tire beads. Front kPa 2. Inflate the tires very slowly and carefully. NOTE: The low-pressure tire gauge is included as standard equipment.

Make two measure- ments of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. Tire wear limit Page Operation 2. Shift the drive select lever into the neutral Page 59 If it does not come on, ask a Yamaha dealer to inspect the electric circuit. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery en- EBU ergy.

Otherwise, the transmis- sion may be damaged. Shifting: forward 1. Bring the machine to a complete stop 1. Page 62 1. Drive select lever should be on. If the light does not come on, 4. Check behind for people or obstacles, ask a Yamaha dealer to inspect the ATV. Open the throttle lever gradually and con- tinue to watch to the rear while backing. Page Engine Break-In For this reason, we ask that you carefully read build up of heat.

If any abnormality is noticed the following material. Because the engine is during this period, consult a Yamaha dealer. Page Parking EBU 2. Rev the machine freely but do neutral. Bring the machine to a stop by applying the brakes. Stop the engine. With the rear brake lever and pedal ap- Parking on a hill or other incline.

Your Yamaha dealer has a variety of an accessory that limits your ability to move genuine Yamaha accessories.

Other ac You can measure tongue weight handling of an ATV. You must use common with a bathroom scale. Put the tongue of sense and good judgment when carrying car- the loaded trailer on the scale with the go or towing a trailer.

Overloading this ATV or carrying or tow- Allow more braking distance. A heavier ve- ing cargo improperly. Pay particular This ATV is for recreation and utility use. This attention to the safety information on pages section, Riding your ATV, provides general — They should Beginners should get training from a certified then regularly practice the skills learned instructor.

Page 75 Not recommended for children under 16 years of age. Page 76 This ATV is designed to carry operator and cargo only — passengers prohibited. Could cause you to react more slowly. Page 80 Speed limiter WARNING For riders less experienced with this model, Indicates a potential hazard that could this model is equipped with a speed limiter in result in serious injury or death.

The speed limiter keeps the throttle from fully opening, even Do not operate at speeds too fast for your when the throttle lever is pushed to the maxi- skills or the conditions. Otherwise your feet may con- Removing hands from handlebars or tact the rear wheels. Page 83 Avoid wheelies and jumping. You may lose control of the ATV or overturn. Page 84 Never modify this ATV through improp- er installation or use of accessories.

All parts and accessories added to this ve- hicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used according to instructions.

If you have questions, consult an autho- rized ATV dealer. Page 85 Exhaust system Do not touch the hot exhaust system.

To prevent others might be likely to touch it. Riding on paved surfaces can cause loss of control. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of con Page 87 Do not ride on any public road, street, or high- way. Riding on public roads can result in collisions with other vehicles.

Page 88 Know the terrain where you ride. Ride cau- tiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and oth- er hidden hazards which may cause the ATV to upset. You could a caution flag on the ATV. DO NOT use the be injured. Page 91 Select a large, flat area off-road to become fa- With the engine idling, return the starter miliar with your ATV. Make sure that this area choke to the closed position, shift the drive is free of obstacles and other riders.

You select lever into the forward position, and then should practice control of the throttle, brakes, release the parking brake. Page 93 Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves.

Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip. Be sure that you can ma- for the ATV or for your abilities.

Practice neuver your ATV well on flat ground before at- on smaller hills before attempting large tempting any incline and then practice riding hills. Climbing hills improperly. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Page 98 If your ATV has stalled or stopped and you and rear brakes gradually, or dismount the believe you can continue up the hill, restart ATV immediately on the uphill side. Page 99 If you begin rolling backwards: Keep weight uphill.

Apply the front brake. When fully stopped, ap- ply the rear brake as well, and then lock the parking brake. This means that applying either the front ATV as possible. Note: a special technique is required when braking as you go down a hill. Be sure that you hills. Page This will include information like fluid capacities, fuel and oil type, and basic troubleshooting guides. Factory service manuals were originally only designed for professional mechanics and issued by the manufacturers themselves.

A specs chart and a section on safety features is also typically incorporated into the manual. Factory service manuals are written in technical terms but contain detailed diagrams that can help decipher these for non-professionals. Lastly we take a look at the Yamaha Kodiak Repair Manual which is generally considered to be an aftermarket guide.

They not only include information about assembly and disassembly of the ATV but also much more detailed information like torque specifications, dimensions, and part numbers.



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